Customer case-3d laser cutting-automotive sheet metal
Originally, the customer's vehicle body parts were typically processed using full sequence die stamping, which required a significant initial investment, a long preparation time for production, and complex stamping processes. This method also made product adjustments difficult and required a large workforce. With the rapid pace of product updates and the increasing variety of products, those who can develop new products first will gain a competitive edge. The full sequence die stamping method, with its lengthy preparation and adjustment periods, is no longer suitable for today's fast-paced competitive environment.
Our 3D laser cutting machine can adjust the cutting path according to the customer's product number model at will, without opening the full sequence model, the production speed is fast, the cost is very low, and it is widely used in the high-precision automatic cutting of various vehicle sheet metal parts.
The service life of the robot we choose is up to 100,000 hours (about 30 years of working time), using fiber laser cutting, the energy conversion rate is up to 30%, the use cost is low (taking 800W laser cutting carbon steel as an example, the whole machine use cost is about 20 yuan/hour), simple operation (0 basic personnel training can be on duty in one week), easy maintenance.
| major equipment | Use comparison | Appropriate occasions | |
|---|---|---|---|
|
Complete sequence die stamping production line |
It needs a number of presses and matching molds for forming, punching, blanking and trimming | The cost of the press is very high, and the cost of the die is also very high. Different dies are required for different products, and the development cycle of new dies generally takes 3 to 6 months. The adjustment is troublesome, the stamping process is complex, and the press needs many people to operate | Suitable for single variety ultra-large batch production |
| 3D laser cutting machine | After the billet is formed, a three-dimensional device can be produced independently | The equipment cost is low, the process is simple and quick to start, the preparation time is less, the production speed is fast, the adjustment is convenient, one person can operate | It is ideal for new product development and small and medium batch production of multiple varieties |
Equipment example-3d laser cutting-automotive sheet metal
This model cutting application occasions: automotive electric sheet metal parts, bumper, step, large vehicle cockpit, sled board and so on.
Suitable cutting materials: carbon steel, stainless steel, aluminum, brass, purple copper, titanium alloy and other metal materials.
Advantages of 3d laser cutting machine for robots
- 01
We place a high emphasis on product stability, which is why we have optimized the circuitry, gas lines, and cooling systems. We have also chosen high-performance dual-temperature dual-control chillers to ensure effective cooling of both the laser and the cutting head, thereby extending their lifespan and reducing the frequency of focusing lens replacements. Additionally, our lasers come with sealed electrical cabinets and are equipped with German Wirt industrial air conditioners to maintain a stable external environment for the laser.
- 02
Our equipment has strong scalability. According to customer requirements, we can add dust removal and smoke protection room, rotating workbench, mobile workbench, pipe cutting special position machine and other applicable configurations, and can realize seven-axis and eight-axis linkage.
- 03
3d offline mapping software 3d offline mapping software can automatically program to replace manual correction, greatly reducing the preparation time of processing.
- 04
Rapid return Our 3d dedicated lightweight cutting head is equipped with anti-collision and can quickly return after collision.
- 05
High precision control For the high precision control requirements of laser cutting, we have optimized the motion program of the manipulator and developed small programs suitable for circles, squares and so on.
- 06
The operation of our equipment is simple. We can be on duty after one week of normal training, and we provide free training service for life.
Sample display-3D laser cutting-automotive sheet metal