6000W Robotic Laser Cladding Machine for Hydraulic Rods, Oilfield Tubing, and Cylindrical Component Rebuilding

Performance Benefits

The machine is module-designed with rich functions. We also provide special dual-axis positioner as optional accessory to clad workpieces with complex curved surfaces like impeller and vane.

1. Cladding layer at high quality

Metallurgical bonding, highly-dense coating with low dilution rate and good resistance to corrosion and abrasion

2. Raise cladding efficiency

The cladding robot can work continuously and be immune to worker fatigue or emotional fluctuation

3. Accept various powders

Metal, ceramic, composite powder and other metal metal wires available

4. Less manual intervention

Due to its high degree of automation, operating risks and costs will be lowered to make cladding safer and more flexible

5. Green and eco-friendly

Laser cladding usually results in no pollution nor radiation to environment, in accord with modern industry’s requirements

Mechanical Benefits

1. Deft design

* Horizontal rotary table is made of high-strength cast iron and featured by high carrying capacity,

good shock absorption and hard deformation

* It is easy for the infinitely variable spindle to control its speed and support the demands of different cladding crafts; with tapered bore, the spindle can work with standard Morse center to realize both clamping and jacking

* The dust-proof tailstock can be easily moved by a worker and serve for a long time but with low failure rate; the tailstock may go up and down, in order to avoid effect on precision caused by friction between itself and machine tool bed

* We adopt heavy-duty horizontal carrier roller to raise its carrying capacity and supporting range

2. Automatic robot-assisted cladding

The robot’s traveling shaft enlarges its operating radius and makes the cladding of large and complex workpieces easier

3. Multi-purpose laser cladding head

* Our laser cladding head is compatible with annular, four-way, three-way or paraxial power feeding nozzle to offer various laser cladding crafts

* The special internally supercharged gas path and real-time monitoring lens are also used to prevent smoke dust & spatter and prolong its service life

4. Dual-cylinder pneumatic powder feeder

* Driven by servo motor, the disc powder feeder is under SENFENG control system for remote control and stable powder feeding

* In addition, powder can be heated and added continuously (optional)

Control System Benefits

SENFENG intelligent cladding system can take integrated control of the entire cladding process, such as centralized data treatment, fast response and high degree of automation. That will notably enhance cladding efficiency and precision.

1. User-friendly operation

The interface is easy to operate. That is, human-machine interaction, laser generator and powder feeding are totally controlled on the CNC system interface.

2. Adjust parameters in real time  

Laser power and powder feeding speed are adjusted in real time. In other words, you can change cladding parameters at work, with no need for additional shutdown.

3. Failure diagnosis

It may detect and output signal feedback in real time. In the event of a failure, automatic alarm will be given in time.