Mobile Robot Laser Cladding Machine for Integrated Part Processing

Performance Benefits

This flexible laser remanufacturing machine, self-developed based on 6-axis industrial robot, is easy to operate and has multiple functions. Now, it has got FDA, RoHS and CE certifications.

1. Good cladding ability

* Able to clad workpieces with planar, axial, curved, spherical and other special-shaped surfaces

* Accept self-fluxing alloyed, ceramic, composite powder and other metal metal wires

* Make workpiece surface much harder and more resistant to abrasion, corrosion, oxidation and high temperature, of which service life will be prolonged for 5-8 times than before

2. Automatic robot-assisted cladding

The 6-axis linkage robot, driven by AC servo motor, has 1813mm moving radius, 2000mm/s max moving speed and 20kg max load. That makes laser cladding automatic and easier.

3. Various cladding crafts

Our self-developed high-speed laser cladding head is compatible with annular, four-way, three-way or paraxial power feeding nozzle to offer high-speed, coaxial powder-fed, paraxial powder-fed and other laser cladding crafts. That is why users tend to get more choices.

4. Less manual intervention

Due to its high degree of automation, operating risks and costs will be lowered to make cladding safer and more flexible

5. Green and eco-friendly

Laser cladding usually results in no pollution nor radiation to environment, in accord with modern industry’s requirements

Mechanical Benefits

1. Deft design

* The highly integrated machine covers a small area for easy movement. Therefore, on-site cladding is made possible

* The robot is equipped with a mobile trolley on which there is lifting bracket used to keep the robot stable at work, so as to make sure of cladding precision

2. Self-developed laser generator

Unlike others, it has higher electro-optical conversion rate, lower power dissipation and better laser beam

3. Multi-purpose laser cladding head

It’s annular cladding nozzle and powder separator offer high-quality cladding together with multi-layer protective lens that can prevent smoke dust, spatter and water

4. Dual-cylinder pneumatic powder feeder

It is driven by smart control system and servo motor, just for stable powder feeding. With double transparent powder cylinders and powder mixing, you can visually observe powder residue, mix powders and avoid possible blockage.

5. Exclusive voltage stabilizer

It provides over-voltage, open-phase, phase sequence and mechanical failure protection. While withstanding transient overload, the stabilizer is free from waveform distortion, and keeps voltage adjustment more stable

Control System Benefits

Taiyi  intelligent cladding system can take integrated control of the entire cladding process, such as centralized data treatment, fast response and high degree of automation. That will notably enhance cladding efficiency and precision.

1. User-friendly operation

The interface is easy to operate. That is, human-machine interaction, laser generator and powder feeding can be totally controlled on the CNC system interface.

2. Adjust parameters in real time  

Laser power and powder feeding speed are adjusted in real time. In other words, you can change cladding parameters at work, with no need for shutdown.

3. Failure diagnosis

It may detect and output signal feedback in real time. In the event of a failure, automatic alarm will be given in time.