Full Cover High Speed Laser Cladding Machine with Melt Pool Monitoring for Consistent Quality

Performance Benefits

This high-end remanufacturing equipment has adopted advanced laser cladding technologies and automated control system to clad workpieces with axial, planar and other simply-curved surfaces.

1. Cladding layer at high quality

Metallurgical bonding, highly-dense coating with low dilution rate and good resistance to corrosion and abrasion

2. Superior in performance

Tiny deformation, good mechanical repeatability and highly-dense tissue with small crystal particle and no opening or crack

3. High degree of automation

SENFENG intelligent cladding system can keep laser cladding high in precision and stability

4. Green and eco-friendly

Compared with other traditional surface treatment crafts like electroplating and spraying, laser cladding exerts much smaller effect on environment

Mechanical Benefits

The modular machine is made of machine tool base, spindle box, upright column, cross beam, protective metal plates, etc.

1. Deft design

* The fully-covered machine can prevent dust diffusion and worker intrusion. It also reserves dust-proof interface to keep its moving precision high and key transmission parts serve for a long time

* Its multi-door design not only improves space utilization but also makes the later maintenance easier at lower costs. Moreover, their wide opening brings about convenient daily use, loading and unloading

* Its infinitely variable spindle has high output torque, high rigidity, stable running at low speed and easy speed regulation. The tailstock can move up and down at low failure rate.

2. Self-developed laser generator

Unlike others, it has higher electro-optical conversion rate, lower power dissipation and better laser beam.

3. Multi-purpose laser cladding head

* Our laser cladding head is compatible with annular, four-way, three-way or paraxial power feeding nozzle to offer various laser cladding crafts

* The special internally supercharged gas path and real-time monitoring lens are also used to prevent smoke dust & spatter and prolong service life

4. Dual-cylinder pneumatic powder feeder

* Driven by servo motor, the disc powder feeder is under SENFENG control system for remote control and stable powder feeding

* In addition, powder can be heated and added continuously (optional)

5. High-strength machine tool bed

The bed base, made of high-strength materials, is indeformable and unbroken at high temperature even after long-time use because of going through 7 standard processes like high annealing and aging treatment

Control System Benefits

Taiyi intelligent cladding system can take integrated control of the entire cladding process, such as centralized data treatment, fast response and high degree of automation. That will notably enhance cladding efficiency and precision.

1. Record and return from breakpoint

It can record work state in time of unexpected power failure or alarm, then, return to original state after power recover

2. Detect water, power and gas signal in real time

Give alarm instantly and take related measures in case of any abnormality like too high water temperature or large current fluctuation

3. Failure diagnosis

Analyze all failures during running automatically because of its built-in failure diagnosis modules