6000W Open-style High Speed Laser Cladding Machine 3D Surface Repair of Automotive Molds & Tools

Performance Benefits

The machine is easy to operate and fit for cladding axial, planar and other simply-curved workpieces together with its high-power laser generator, open-style structure, SENFENG intelligent cladding system and pull-push operating table.

1. Metallurgical bonding at high strength

The highly-focused laser beam can melt workpiece surface in a flash to form highly-dense metallurgical bonding coating that stands out in strength

2. More resistant to abrasion and corrosion

After cladding, there will be a metallurgical layer resistant to corrosion and abrasion on workpiece surface. In this way, the workpiece will serve for a longer time

3. Less costs and energy consumption

Save material costs and energy consumption thanks to its small heat input and deformation

4. Controllable thickness and hardness

The thickness and hardness of cladding layer are accurately controlled to adapt to different cladding demands

Mechanical Benefits

The modular machine is made of machine tool base, spindle box, upright column, cross beam, protective metal plates, etc.

1. Deft design

* The open-style machine facilitates workers to get a whole picture of cladding process

* Its dust-proof design can protect all moving parts from dust, so as to raise running precision and service life of key transmission parts.

* The integrated self-lubrication system is able to lubricate all key moving parts quantificationally at regular period, in order to prolong lifespan.

* Its infinitely variable spindle has high output torque, high rigidity, stable running at low speed and easy speed regulation. The tailstock can move up and down at low failure rate.

2. Self-developed laser generator

Unlike others, it has higher electro-optical conversion rate, lower power dissipation and better laser beam.

3. Multi-purpose laser cladding head

* Our laser cladding head is compatible with annular, four-way, three-way or paraxial power feeding nozzle to offer various laser cladding crafts

* The special internally supercharged gas path and real-time monitoring lens are also used to prevent smoke dust & spatter and prolong service life

4. Dual-cylinder pneumatic powder feeder

* Driven by servo motor, the disc powder feeder is under SENFENG control system for remote control and stable powder feeding

* In addition, powder can be heated and added continuously (optional)

5. High-strength machine tool bed

The bed base, made of high-strength materials, is indeformable and unbroken at high temperature even after long-time use because of going through 7 standard processes like high annealing and aging treatment

Control System Benefits

SENFENG intelligent cladding system can take integrated control of the entire cladding process, such as centralized data treatment, fast response and high degree of automation. That will notably enhance cladding efficiency and precision.

1. Record and return from breakpoint

It can record work state in time of unexpected power failure or alarm, then, return to original state after power recover

2. Detect water, power and gas signal in real time

Give alarm instantly and take related measures in case of any abnormality like too high water temperature or large current fluctuation

3. Failure diagnosis

Analyze all failures during running automatically because of its built-in failure diagnosis modules